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Step Moving Fire Grate

The Step Moving Fire Grate is designed for efficient combustion in biomass and waste incineration systems. It supports various fuel types, including wood and pellets.Its water-cooled design enhances durability, preventing overheating and ensuring stable operation. The hydraulic-driven movement optimizes fuel combustion and reduces emissions.
 
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Product Description

The Step Moving Fire Grate by XIN RUI JI INTERNATIONAL TRADE is designed for efficient and stable combustion. It supports various fuels, including wood, pellets, and alternative materials.

This system uses a water-cooled design to prevent overheating. The hydraulic-driven motion optimizes fuel combustion by adjusting movement intervals automatically.

A modulating capacity adjustment ensures adaptability to different energy demands. The uniform air distribution enhances gasification and improves combustion efficiency.

Below are the key specifications of the product:

Product Specifications

Parameter

Value

Operation Medium

Water / Hot Water / Steam

Grate Cooling

Water-cooled

Operating Range

300 - 4200 kW

Capacity Adjustment

Modulating

Moisture Content

M 8 - 44

Fuel Type

Waste Wood / Residual Wood / Pellets / Alternative Fuels (Grains, Corn, etc.)

Grate Features

Water-cooled grates, overlapping grate rods to prevent fuel leakage, uniform air distribution for stable gasification

Grate Motion

Hydraulic drive with automatic adjustment of movement intervals

Combustion Chamber

Water-cooled with refractory lining to withstand high temperatures

This fire grate ensures high efficiency, low emissions, and long-lasting performance, making it ideal for industrial and biomass energy applications.

Step Moving Fire Grate

Product Features

High Combustion Efficiency

● Segmented Combustion Design

○ The grate is divided into independent sections. Each section can be controlled separately to optimize fuel combustion.

● Uniform Primary Air Distribution

○ Air is evenly distributed across the grate. This creates a stable gasification zone and improves combustion efficiency.

Strong Adaptability

● Wide Fuel Compatibility

○ It supports various fuels, including waste wood, pellets, and alternative fuels like grains and corn.

● Wide Moisture Range

○ The system handles fuel moisture from M 8 to 44, reducing drying needs and lowering preparation costs.

Stable and Reliable Operation

● Hydraulic Drive System

○ The grate motion is powered by hydraulics. It automatically adjusts movement intervals for smooth operation and low failure rates.

● Water-Cooled Design

○ The combustion chamber is water-cooled with a refractory lining. This prevents overheating and extends the equipment's lifespan.

User-Friendly Operation

● Flexible Load Adjustment

○ The modulating function adjusts combustion capacity in real time to match heat demand.

● High Automation

○ An automated system controls key parameters. This reduces manual operation errors and simplifies use.

Environmental Benefits

● Low Emissions

○ High combustion efficiency reduces harmful gas and particulate emissions, meeting environmental standards.

● Low Noise Operation

○ The system runs quietly, making it suitable for environments with strict noise regulations.

Low Maintenance Costs

● Simple Structure

○ The overlapping grate rods and water-cooled beams reduce maintenance time and costs.

● High Corrosion Resistance

○ Durable materials resist corrosion from fuel contaminants. This lowers replacement and maintenance costs.

Production process

Design and Manufacturing

● Water-Cooled Grate Design

○ The grate consists of water-cooled beams. Overlapping grate rods prevent fuel leakage and ensure even combustion.

● Refractory Material Application

○ The combustion chamber is lined with refractory material. This regulates temperature and extends equipment lifespan.

● Hydraulic Drive System

○ The grate is powered by a hydraulic system. It adjusts movement intervals based on load to maintain smooth operation.

Combustion Optimization

● Segmented Combustion Design

○ The grate is divided into sections. This optimizes combustion, improves efficiency, and reduces unburned waste.

● Uniform Primary Air Distribution

○ Air is evenly distributed across the grate. This creates a stable gasification zone and enhances combustion performance.

● Low NOx Technology

○ The system applies low nitrogen oxide technology. It reduces NOx emissions and meets environmental regulations.

Automation and Control

● Intelligent Control System

○ The system ensures optimal combustion and efficiency. It can be operated via smartphone, tablet, or a built-in touch panel.

● Automatic Ash Removal System

○ The system removes ash automatically. This reduces manual labor and improves operational efficiency and maintenance.

Others

● Port of Shipment

○ The product is shipped from Shanghai, China, ensuring global distribution and reliable logistics.

● Production Capacity

○ The manufacturing facility produces up to 800 tons per year, meeting large-scale industrial demands.

● Payment Terms

○ Transactions are processed through T/T (Telegraphic Transfer), providing a secure and efficient payment method.

● Application

○ Designed for use as machinery parts in combustion systems, enhancing efficiency and durability.

● Surface Roughness

○ Manufactured with a surface roughness of Ra6.3, ensuring precision and compatibility with industrial standards.

● Industry Standards

○ Produced following ASTM standards to guarantee quality, performance, and safety compliance.

● Transportation and Packaging

○ Packed in wooden cases (900mm × 400mm × 100mm) for secure handling and damage prevention during transit.



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